TRUNNION BALL VALVE

KTN TR1212

  • BLOCK AND BLEED FUNCTION
  • AUTOMATIC CAVITY PRESSURE RELIEF
  • FIRESAFE DESIGN
  • ANTISTATIC DEVICE
  • BLOWOUT-PROOF STEM

API6D / ISO14313 DESIGN

Clase 150-2500

NPS 1″ To 24″

TRUNNION BALL VALVE

BLOCK AND BLEED FUNCTION
AUTOMATIC CAVITY PRESSURE RELIEF 
FIRESAFE DESIGN
ANTISTATIC DEVICE

KTN TR1212

API6D / ISO14313 DESIGN

Clase 150-2500

NPS 1″ To 24″

Features

INNOVATION AND EFFICIENCY IN TRUNNION BALL VALVES – KTN TR1212

Description

INNOVATION AND EFFICIENCY IN TRUNNION BALL VALVES – KTN TR1212.

The KTN TR1212 series of side-entry trunnion-mounted ball valves is meticulously designed to meet the stringent requirements of API 6D and ISO 14313 standards, ensuring exceptional performance and reliability in demanding applications. These valves are designed for use in the oil, petrochemical, gas, and various industries where precision and durability are essential.

Key Features:

  • Design Compliance: API 6D / ISO 14313
  • Face-to-Face Dimensions: API 6D / ASME B16.10
  • End Connections: ASME B16.5
  • Bore Diameter: API 6D / ISO 14313
  • Wall Thickness: ASME B16.34
  • Pressure Rating: Class 150 to 2500
  • Nominal Size: NPS 1 to 24

Material Specifications:

  • Body Materials: Carbon and low alloy steel, austenitic stainless steel, duplex stainless steel, high alloy steel, nickel-based alloy
  •  Seat Materials: Reinforced PTFE, modified PTFE, Nylon 6, Nylon 12, DEVLON, PCTFE, PEEK

The KTN TR1212 valves are designed to offer superior performance, reliability, and longevity, making them the ideal choice for critical applications. With robust construction and adherence to international standards, these valves provide users with the confidence and security needed for smooth operation in the most challenging environments.

VÁLVULA DE BOLA BRIDAS DIN EN ACERO INOXIDABLE
Springs

The springs keep the seats in contact with the ball to ensure effective sealing under both low and high-pressure conditions. The seat retainer keeps the seats in position, ensuring constant contact with the ball. This combination not only guarantees reliable sealing but also reduces the torque required to operate the valve.

Double block and bleed venting

The double block and bleed vent valves are located at the top of the body cavity and are used to release trapped gases, ensuring there is no internal pressure buildup.

The drain valves are positioned at the bottom of the valve and allow the removal of retained liquids in the body cavity, preventing corrosion and internal damage.

Injection valves are used to inject lubricants or sealants into the valve seats, improving the sealing and operation of the valve, especially under high-pressure conditions. These valves are essential for the double block and bleed function, which isolates sections of the pipeline and allows the safe release of fluids or gases trapped between the two sealing elements.

Gland

The gland is a vital component that ensures your valve operates perfectly. Surrounding the valve stem, it houses the packing that creates a tight seal, preventing fluid leaks and maintaining optimal performance. With the gland, you can easily adjust the packing to keep your valve running smoothly and efficiently, protecting against fugitive emissions and ensuring reliability in every operation.

Lower trunnion

The lower trunnion is the unsung hero of your valve, providing unwavering support to the ball and ensuring stability. This crucial component reduces wear on the seats, guaranteeing a consistent and effective seal. By maintaining a reliable seal and reducing the torque required for operation, the lower trunnion enhances the overall performance of your valve, making it a reliable choice for high-pressure applications.

Ball and stem

The ball and stem are essential in a trunnion ball valve, providing precise flow control and effective sealing. Made from high-quality materials such as CF8M, they offer durability and corrosion resistance. Both the ball and stem feature an antistatic device, which prevents the buildup of static charge by being connected. Additionally, the stem includes a blowout-proof design to enhance operational safety.

"Firesafe" Structure

The firesafe structure of a trunnion ball valve includes a robust body made of fire-resistant materials such as stainless steel or carbon steel. Graphite seals and flexible graphite packing provide additional sealing in case of fire, ensuring the valve maintains its integrity and prevents leaks. Additionally, the double block and bleed (DBB) function allows for the safe release of accumulated pressure in the body cavity, while the antistatic device prevents the buildup of static charges that could cause sparks and fires.

Materials and parts

INNOVATION AND EFFICIENCY IN TRUNNION MOUNTED BALL VALVES – KTN TR1212

NAMEMATERIALSNAMEMATERIALS
1BODY A105/CF8M/WCB15BASE FLANGE BEARINGPTFE + CARBON STEEL / PTFE + 316
2SEAT SPRINGX75016STEM O-RINGAED / LOW TEMPERATURE HNBR
3BALLA105+ENP/F316/CF8M17GLAND O-RINGVITON AED / LOW TEMPERATURE HNBR
4ADAPTERA105 / CF8M / WCB18ADAPTER O-RINGVITON AED / LOW TEMPERATURE HNBR
5 SEAT RINGF316/F304/DEVLON/ALLOY STEEL19ADAPTER GASKETGRAPHITE
6STEMF316/F304/ALLOY STEEL20MOUNTING PLATE GASKETGRAPHOIL
7SEAT INSERT
DEVLON, NYLON, PEEK, RPTFE21DRAIN VALVE SS316
8O-RING
DEVLON, NYLON, PEEK, RPTFE22VENT VALVESS316
9GLAND
A105 / 316 / 41023INJECTION VALVE SS316
10GLAND RING
A105 / 316 / 41024BOLTSB7 B7M / B8 B8M
11MOUNTING PLATEA105 / 316 / 41025HEX NUT2H 2HM / 8 8M
12BASE FLANGEF316 / F304 / ALLOY STEEL26MANUAL REDUCERDUCTILE IRON, CARBON STEEL
13BASE FLANGE GASKETGRAPHITE57SUPPORT PLATECARBON STEEL / STAINLESS STEEL
14O-RINGVITON AED28LIFTING PLATECARBON STEEL / STAINLESS STEEL

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INNOVATION AND EFFICIENCY IN TRUNNION MOUNTED BALL VALVES – KTN TR1212

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